Cover Page

Conventional and Advanced Food Processing Technologies

Edited by

Suvendu Bhattacharya, Ph.D.

Professor, AcSIR and Chief Scientist,

CSIR-Central Food Technological Research Institute, Mysore, India

Title Page

Dedicated to

Mother

Jyotirmoyee Devi

Father

K.N. Bhattacharya

List of Contributors

  1. Suvendu Bhattacharya (Editor)

    Food Engineering Department, CSIR–Central Food Technological Research Institute, Mysore, India

  2. Kemal Aganovic

    German Institute of Food Technologies (DIL e.V.), Quakenbrueck, Germany

  3. Lilia Ahrné

    Process and Technology Development, SIK—The Swedish Institute for Food and Biotechnology, Göteborg, Sweden

  4. Tesfaye Faye Bedane

    Department of Industrial Engineering, University of Salerno, Fisciano, SA, Italy

  5. Debabrata Bera

    Department of Food Technology, Techno India, Salt Lake City, Kolkata, India

  6. Sila Bhattacharya

    Grain Science and Technology Department, CSIR–Central Food Technological Research Institute, Mysore, India

  7. Teresa R.S. Brandão

    CBQF—Centro de Biotecnologia e Química Fina, Laboratório Associado, Escola Superior de Biotecnologia, Universidade Católica Portuguesa/Porto, Porto, Portugal

  8. O.H. Campanella

    Department of Agricultural and Biological Engineering and Whistler Carbohydrate Research Center, Purdue University, West Lafayette, Indiana, USA

  9. Alfredo Cassano

    Institute on Membrane Technology (ITM-CNR), University of Calabria, Rende, Cosenza, Italy

  10. Miguel A. Cerqueira

    Centre of Biological Engineering, Universidade do Minho, Braga, Portugal

  11. A. Chakkaravarthi

    Food Engineering Department, CSIR–Central Food Technological Research Institute, Mysore, India

  12. Cuiren Chen

    Campbell Soup Company, Camden, New Jersey, USA

    Mars Petcare US, Franklin, Tennessee, USA

  13. Carmela Conidi

    Institute on Membrane Technology (ITM-CNR), University of Calabria, Rende, Cosenza, Italy

  14. Maria José Costa

    Centre of Biological Engineering, Universidade do Minho, Braga, Portugal

  15. Ipsita Das

    Department of Electrical Engineering, Indian Institute of Technology, Mumbai, India

  16. S.K. Das

    Department of Agriculture and Food Engineering, Indian Institute of Technology, Kharagpur, India

  17. Enrico Drioli

    Institute on Membrane Technology (ITM-CNR), University of Calabria, Rende, Cosenza, Italy

  18. Rupesh Kumar Dubey

    Food Engineering Department, CSIR–Central Food Technological Research Institute, Mysore, India

  19. Ferruh Erdogdu

    Department of Food Engineering, Ankara University, Ankara, Turkey

  20. Javier Enrione

    School of Nutrition and Dietetics, Faculty of Medicine and School of Service Management, Universidad de los Andes, Santiago, Chile

  21. Víctor Falguera

    Departament de Tecnologia d'Aliments, Universitat de Lleida, Catalonia, Spain

  22. Alfonso Garvín

    Departament de Tecnologia d'Aliments, Universitat de Lleida, Catalonia, Spain

  23. M. Thereza M.S. Gomes

    LASEFI/DEA/FEA (School of Food Engineering)/UNICAMP (University of Campinas), Campinas, Brazil

  24. Volker Heinz

    German Institute of Food Technologies (DIL e.V.), Quakenbrueck, Germany

  25. Zoran Herceg

    Faculty of Food Technology and Biotechnology, University of Zagreb, Zagreb, Croatia

  26. Emma Holtz

    Process and Technology Development, SIK—The Swedish Institute for Food and Biotechnology, Göteborg, Sweden

  27. Albert Ibarz

    Departament de Tecnologia d'Aliments, Universitat de Lleida, Catalonia, Spain

  28. Sven Isaksson

    Process and Technology Development, SIK—The Swedish Institute for Food and Biotechnology, Göteborg, Sweden

  29. Anet Režek Jambrak

    Faculty of Food Technology and Biotechnology, University of Zagreb, Zagreb, Croatia

  30. Mukund V. Karwe

    Department of Food Science, Rutgers, The State University of New Jersey, New Brunswick, New Jersey, USA

  31. Adnan Khashman

    The Intelligent Systems Research Centre (ISRG), Near East University, Lefkosa, Turkey

  32. Magdalini K. Krokida

    Laboratory of Process, Analysis and Design, School of Chemical Engineering, National Technical University of Athens, Zografou, Greece

  33. James G. Lyng

    UCD Agriculture and Food Science Centre, School of Agriculture and Food Science, University College Dublin, Belfield, Dublin, Ireland

  34. Swetha Mahadevan

    Department of Food Science, Rutgers, The State University of New Jersey, New Brunswick, New Jersey, USA

  35. Jose Maldonado

    Department of Food Science, Rutgers, The State University of New Jersey, New Brunswick, New Jersey, USA

  36. Francesco Marra

    Department of Industrial Engineering, University of Salerno, Fisciano, SA, Italy

  37. M. Angela A. Meireles

    LASEFI/DEA/FEA (School of Food Engineering)/UNICAMP (University of Campinas), Campinas, Brazil

  38. Panagiotis A. Michailidis

    Laboratory of Process, Analysis and Design, School of Chemical Engineering, National Technical University of Athens, Zografou, Greece

  39. Fátima A. Miller

    CBQF—Centro de Biotecnologia e Química Fina, Laboratório Associado, Escola Superior de Biotecnologia, Universidade Católica Portuguesa/Porto, Porto, Portugal

  40. B. Patel

    Department of Agricultural and Biological Engineering and Whistler Carbohydrate Research Center, Purdue University, West Lafayette, Indiana, USA

  41. Franco Pedreschi

    Department of Chemical Engineering and Bioprocesses, Pontificia Universidad Católica de Chile, Santiago, Chile

  42. Beate Petersen

    Department of Food Technology, Institute of Human Nutrition and Food Science, Kiel University, Kiel, Germany

  43. Q. Tuan Pham

    School of Chemical Engineering, University of New South Wales, Sydney, Australia

  44. Birgitta Wäppling Raaholt

    Process and Technology Development, SIK—The Swedish Institute for Food and Biotechnology, Göteborg, Sweden

  45. Oscar L. Ramos

    Centre of Biological Engineering, Universidade do Minho, Braga, Portugal

  46. Lalitagauri Ray

    Department of Food Technology and Biochemical Engineering, Jadavpur University, Kolkata, India

  47. Melissa C. Rivera

    Centre of Biological Engineering, Universidade do Minho, Braga, Portugal

  48. Diego T. Santos

    LASEFI/DEA/FEA (School of Food Engineering)/UNICAMP (University of Campinas), Campinas, Brazil

  49. R. Sai Manohar

    Flour Milling, Baking and Confectionery Technology Department, CSIR–Central Food Technological Research Institute, Mysore, India

  50. J. Shanthilal

    Food Engineering Department, CSIR–Central Food Technological Research Institute, Mysore, India

  51. Claudia Siemer

    German Institute of Food Technologies (DIL e.V.), Quakenbrueck, Germany

  52. Cristina L.M. Silva

    CBQF—Centro de Biotecnologia e Química Fina, Laboratório Associado, Escola Superior de Biotecnologia, Universidade Católica Portuguesa/Porto, Porto, Portugal

  53. Siddeswari Sindawal

    Food Engineering Department, CSIR–Central Food Technological Research Institute, Mysore, India

  54. Arthur A. Texeira

    Agricultural and Biological Engineering Department, University of Florida, Gainesville, Florida, USA

  55. Stefan Toepfl

    German Institute of Food Technologies (DIL e.V.), Quakenbrueck, Germany

  56. K. Udaya Sankar

    Food Engineering Department, CSIR–Central Food Technological Research Institute, Mysore, India

  57. Rahmi Uyar

    Department of Food Engineering, Ankara University, Ankara, Turkey

  58. António A. Vicente

    Centre of Biological Engineering, Universidade do Minho, Braga, Portugal

Foreword

One of the most difficult aspects of compiling a book is to get the right mix of chapter topics. Normally, the compiling editors have the unenviable task of deciding what to put in and what to leave out, especially as many books will only have twelve to fifteen chapters. In this book, many of these issues do not exist as it is a large volume running to twenty-eight chapters and while twenty-eight topics do not exhaust the wide range of available food processing technologies, the compiling editors have come very close to making the ideal selection.

Food process technologies are many and varied, changing in popularity with changing consumption patterns and product popularity. However, a good measure of the relevance of individual unit process operations is the frequency of their occurrence in publically funded research proposals across the world. While process technologists, myself included, will often lament the lack of specific research funding for process technologies, they are nonetheless an essential delivery tool for every food research output and are to be found in many proposals. Even those well-established process technologies covered in this book can be found in ongoing research, demonstrating once again that the correct choices of chapters have been made.

Processing technology is an essential link in the food chain. Without these technologies we do not have food preservation of any sort, we do not have novel products and we have no tools with which to deliver good nutrition to the ever-increasing world population.

It is difficult to classify food processing technologies. Some authors use preservation methods, techniques for dividing raw materials into functional parts and techniques for reformulating them into finished products. This can be problematic as many process operations serve more than one of these functions. In this book, the problem is overcome by the simple use of two sections, one covering conventional or well-established processes and the other covering emerging or novel process technologies.

Section 1 on conventional processing covers all of the processing operations without which a book on process technology would be incomplete. Food preservation processes such as drying, thermal preservation, chilling and freezing are covered in separate chapters as are the combined preservation and cooking technologies of frying, baking and roasting. Not only is baking covered in its own technology-specific chapter but there is also a full chapter devoted to the critical associated process of dough handling and processing. Food deconstruction and reconstruction techniques are well covered in chapters on size reduction, extrusion, extraction, instantizing/ agglomeration and gelling. Indeed, this latter and increasingly important technology is seldom covered in food process technology books and is to be welcomed here.

In most books, the above-mentioned topics would complete the conventional processing section. However, there are further gems of information to be found in this book with chapters on micronization and encapsulation (with a subsection on the use of supercritical fluids in water removal), flavouring and coating technologies (including edible coatings), fortification and impregnation (including osmotic dehydration and vacuum impregnation) and biotransformation in food processing. Once again, it is a pleasant surprise to find such a chapter in a food process technology book as it is seldom covered in such texts. Not only is biotransformation a widely used but not well-known process (cell growth and immobilization, hydrolysis, artificial flavour and sweetener production, etc.), it is a process that will undoubtedly increase in importance over the coming years.

Section 2 covers the topic of novel or newly developing process technologies. It is very easy for a preface writer to become excited about the possibilities offered by such emerging technologies and to thereby imply to the reader that these are somehow more important than the well-established conventional technologies of Section 1. Nothing could be further from the truth. Yes, they are new, exciting and full of promise. However, I am convinced that long into the future, the ‘old reliables’ of heat preservation, chilling, freezing and dehydration technologies will remain the cornerstone of the food process industry right across the world. However, we should not temper our excitement at the prospect of these new technologies.

The first set of chapters in this section cover the new alternative preservation possibilities offered by the use of ultraviolet light (for disinfection, mycotoxin elimination, enzyme inactivation) and infrared preservation and processing (for drying, baking, roasting, blanching and pasteurization). There is a chapter on microwave technologies (including an in-depth consideration of dielectric properties that is also of relevance to other chapters) together with one on radio-frequency heating (its potential uses and underlying science). Another new heating technology showing much promise, ohmic heating, has a chapter in which its underlying science and application possibilities are well covered.

Membrane processing, which, like microwave processing, could justify its place in either section of this book, has its own comprehensive chapter. Its many subforms are examined in detail. Another novel pressure-driven technology, high pressure processing, has a separate chapter covering its heat and mass transfer potentials, its role in microbial inactivation and the problems associated with its application to nonliquid products.

There are three further chapters covering ozone processing (including corona discharge and cold plasma methods, antimicrobial action and potential applications), ultrasonic processing (its science, applications and limitations) and pulsed electric fields (principles, applications and use in cell disintegration).

Nanotechnology, so promising and of such concern, is covered in a separate chapter. The scientific world still awaits the verdict on the food processing applications of such an exciting new technology.

Finally, the topic of image analysis and machine vision is covered in a chapter on its application in intelligent sorting of poultry portions.

So what's missing? I, for one, cannot find it. This is a comprehensive treatment of the current state of knowledge on food process technology and, by the extent of its coverage and the selection of the top authors in each topic, looks set to become the definitive text in its field.

Brian M. McKenna
Emeritus Professor of Food Science, UCD – University College Dublin

section 1
Conventional Food Processing